If the spring is broken near a winding cone, you might think you can remove and discard the short broken piece of spring from the cone, clean up the end of the long remaining spring, and insert that end into the cone. This is another extrememly risky improvisation. The shortened spring is not going to have the correct weight-bearing characteristics for the door, so you will not be able to balance the door properly. The shortened spring will be proportionately overwound, resulting in extra stress that will increase the expectation of another fracture. And the aging and history of the original spring being broken greatly increases the likelihood of another fracture at other locations.
Typically, it will cost less to install a steel garage door without an opener than to install a custom wood door with a garage door opener. Recent innovations have also yielded high-tech doors with thick insulation and energy-efficient glaze, as well as finished interior surfaces and other significant upgrades. These are more expensive doors, but they are also extremely durable.
To estimate the maximum physical force required to wind these springs, consider that they are balancing the weight of the door with a torque applied to a lift drum on each end of the torsion shaft. The lift drums have a 2-inch radius, which is the standard residential size, and corresponds conveniently to about a 1-foot circumference. If we pessimistically assume the 10-by-7-foot door has a weight of 350 pounds, this implies a torque of 350 pounds on a 2-inch radius, that is, 700 inch-pounds, or 58 foot-pounds. Each of the two springs should be exerting slightly less than half of the balancing torque, or 29 foot-pounds. Compare this to, say, the bolts in an automobile, which are typically torqued to values of about 50 foot-pounds, or tire lug nuts, which may be torqued to well over 100 foot-pounds.
Dodging a falling door:: Reversing this equation gives us x=gt^2/2 as the fallen distance x for a given time t. How much time would you have to dodge a falling door if the spring were to suddenly break at the top of travel? Let us assume you are 5.5 feet tall, so the door will hit your head after falling 2 feet from its 7.5 foot fully-raised height. This 2-foot fall takes sqrt(2*2/32.2) = 0.35 seconds (350 milliseconds). The quickest human response time is about 200 milliseconds, so even if you are alert to the hazard, this leaves you only about 150 milliseconds to accelerate and move your noggin out of the way. If you are an Olympic gold medalist in the 100 meter dash, you can accelerate (horizontally) about 10 feet/second^2, and your 150 milliseconds of wide-eyed panic will move you all of 10*0.15^2/2 = 0.11 foot = 1.35 inch.

Follow the manufacturer’s instructions to assemble the opener and mount the rail to the header bracket above the door. Then set the opener on a ladder where you’re going to install it. The ladder (usually an 8-footer) holds the opener in position while you measure for your lengths of angle iron. If necessary, put boards under the opener to raise it.
We specialize in all varieties of garage door repair work. We have the tools and knowledge to get the job done safely. It can be somewhat dangerous to take on a garage door repair on your own, and most garage door companies will advise against attempting a DIY fix. There are some hazards to watch out for when working around these heavy and high tension doors. We recommend you give the experts at Girard's a call to address the issue in a safe and timely manner.
I called late on a Monday and was able to get scheduled for 8:00 Tuesday morning. Matt arrived promptly on time and did a thorough assessment of the problem. He explained all my repair options and the advantages of each. I took his advice and opted for the door overhaul, in addition to the logic board replacement. The door was the original and had been installed improperly. There were wrong parts and incorrect assembly. Matt worked diligently to make things right. What was normally a two hour job took four, as he wouldn’t be satisfied with anything less than perfection. He stopped back by late in the afternoon to make sure all adjustments were made correctly. Excellent service, fair price, and explanations of every step in the repair process.read more
Your ad had no cheap coupons or promises.. Just business. Service was more than prompt. No attempt to fix something that was not broke or did not try to sell me anything I did not need. He stated the price at the beginning and stuck to it. (I was so pleased, I did not bother to mention a senior discount.) Very, very pleased that I have found someone I can trust and rely on. GaryRichard

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